Prusa-Firmware-MMU/src/logic/unload_to_finda.cpp

109 lines
5.5 KiB
C++

/// @file unload_to_finda.cpp
#include "unload_to_finda.h"
#include "../modules/finda.h"
#include "../modules/fsensor.h"
#include "../modules/globals.h"
#include "../modules/idler.h"
#include "../modules/leds.h"
#include "../modules/motion.h"
#include "../modules/permanent_storage.h"
#include "../modules/pulley.h"
#include "../modules/timebase.h"
namespace logic {
void UnloadToFinda::Reset(uint8_t maxTries) {
this->maxTries = maxTries;
// check the inital state of FINDA and plan the moves
if (!mf::finda.Pressed()) {
state = OK; // FINDA is already off, we assume the fillament is not there, i.e. already unloaded
} else {
// FINDA is sensing the filament, plan moves to unload it
state = EngagingIdler;
mi::idler.PartiallyDisengage(mg::globals.ActiveSlot()); // basically prepare before the active slot - saves ~1s
started_ms = mt::timebase.Millis();
ml::leds.SetPairButOffOthers(mg::globals.ActiveSlot(), ml::blink0, ml::off);
}
}
bool UnloadToFinda::Step() {
switch (state) {
// start by engaging the idler into intermediate position
// Then, wait for !fsensor.Pressed: that's to speed-up the pull process - unload operation will be started during the purging moves
// and as soon as the fsensor turns off, the MMU engages the idler fully and starts pulling.
// It will not wait for the extruder to finish the relieve move.
// However, such an approach breaks running the MMU on a non-reworked MK4/C1, which hasn't been officially supported, but possible (with some level of uncertainity).
case EngagingIdler:
if (!mi::idler.PartiallyDisengaged()) { // just waiting for Idler to get into the target intermediate position
return false;
}
if (mfs::fsensor.Pressed()) { // still pressed, printer didn't free the filament yet
if (mt::timebase.Elapsed(started_ms, 4000)) {
state = FailedFSensor; // fsensor didn't turn off within 4 seconds, something is seriously wrong
}
return false;
} else {
// fsensor is OFF and Idler is partially engaged, engage the Idler fully and pull
if (mg::globals.FilamentLoaded() >= mg::FilamentLoadState::InSelector) {
state = UnloadingToFinda;
mpu::pulley.InitAxis();
mi::idler.Engage(mg::globals.ActiveSlot());
// slow move for the first few millimeters - help the printer relieve the filament while engaging the Idler fully
mpu::pulley.PlanMove(-config::fsensorToNozzleAvoidGrindUnload, mg::globals.PulleySlowFeedrate_mm_s(), mg::globals.PulleySlowFeedrate_mm_s());
} else {
state = FailedFINDA;
}
}
return false;
case UnloadingToFinda:
if (mi::idler.Engaged()) {
state = WaitingForFINDA;
mg::globals.SetFilamentLoaded(mg::globals.ActiveSlot(), mg::FilamentLoadState::InSelector);
unloadStart_mm = mpu::pulley.CurrentPosition_mm();
// We can always plan the unload move for the maximum allowed bowden length,
// it should be even more reliable than doing just the specified bowden length:
// - if the filament is slipping for some reason, planning a longer move will not stop in the middle of the bowden tube
// - a faster unload (shorter than the specified bowden length) will be interrupted by FINDA turning off
// - if FINDA is misaligned or faulty, the only issue will be, that the filament will be thrown behind the pulley
// which could have happened with the previous implementation as well, because default bowden length was set to 42cm
mpu::pulley.PlanMove(-config::maximumBowdenLength - config::feedToFinda - config::filamentMinLoadedToMMU, mg::globals.PulleyUnloadFeedrate_mm_s());
}
return false;
case WaitingForFINDA: {
int32_t currentPulley_mm = mpu::pulley.CurrentPosition_mm();
if ((abs(unloadStart_mm - currentPulley_mm) > mm::truncatedUnit(mg::globals.FSensorUnloadCheck_mm())) && mfs::fsensor.Pressed()) {
// fsensor didn't trigger within the first fsensorUnloadCheckDistance mm -> stop pulling, something failed, report an error
// This scenario should not be tried again - repeating it may cause more damage to filament + potentially more collateral damage
state = FailedFSensor;
mm::motion.AbortPlannedMoves(); // stop rotating the pulley
ml::leds.SetMode(mg::globals.ActiveSlot(), ml::green, ml::off);
} else if (!mf::finda.Pressed()) {
// detected end of filament
state = OK;
mm::motion.AbortPlannedMoves(); // stop rotating the pulley
ml::leds.SetMode(mg::globals.ActiveSlot(), ml::green, ml::off);
} else if (/*tmc2130_read_gstat() &&*/ mm::motion.QueueEmpty()) {
// we reached the end of move queue, but the FINDA didn't switch off
// two possible causes - grinded filament or malfunctioning FINDA
if (--maxTries) {
// Ideally, the Idler shall rehome and then try again.
// That would auto-resolve errors caused by slipped or misaligned Idler
mi::idler.InvalidateHoming();
Reset(maxTries);
} else {
state = FailedFINDA;
}
}
}
return false;
case OK:
case FailedFINDA:
case FailedFSensor:
default:
return true;
}
}
} // namespace logic