3d-printed-nas/PRINT_SETTINGS.md

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Print Settings

Recommended FDM print settings for the 3D Printed NAS enclosure. All parts are designed for standard FDM printers with a 220×220mm or larger bed.

General Settings

Parameter Recommended
Material PLA or PETG (PETG preferred for heat resistance near electronics)
Layer Height 0.2mm
Nozzle 0.4mm
Infill See per-category settings below
Wall Count 34 perimeters
Top/Bottom Layers 45 layers
Supports Generally not required (see exceptions below)

Per-Category Settings

Structure (Base, Brace, Side Plates, Fan Housing, Zima Support, PCIe Support, Front Grill)

These are load-bearing parts that support the weight of the drives and ZimaBoard.

Parameter Recommended
Infill 3040%
Pattern Grid or Gyroid
Supports Not required
Orientation Print flat on the largest face
Notes The Base and Side Plates are the most structurally critical. Use PETG if possible.

Covers (Back IO, Back Plate, Face Plate, Side Cover, Top Cover)

Non-structural cosmetic panels. Lower infill is fine.

Parameter Recommended
Infill 1520%
Pattern Grid or Gyroid
Supports Not required
Orientation Print flat, exterior face down for best surface finish
Notes Face Plate is the most visible — use a higher quality profile if desired.

Drives (Caddy, Cover, Separator, Slot)

Tool-less drive tray system. The Caddy is the most printed part (6× needed).

Parameter Recommended
Infill 2530%
Pattern Grid
Supports Not required
Orientation Print flat
Notes Print a test caddy first to verify drive fitment before printing all 6. Tight tolerances — do not scale.

Part Quantities

Part Quantity
Base 1
Brace 1
Back fan housing 1
Front grill 1
PCIe card support 1
Side plate L 1
Side plate R 1
Zima support 1
Back IO 1
Back plate 1
Face plate 1
Side cover 1
Top cover 1
Caddy 6
Cover (drive) 6
Separator 5
Slot 6

Total print count: ~34 parts

Bambu Lab Users

A pre-arranged plate file is included at Enclosure/CAD/3MF/3D Printed NAS _Bambu Plates.3mf for Bambu Studio.

Note: This plate file uses Bambu Studio's proprietary 3MF extensions and may not open correctly in PrusaSlicer or Cura. Use the individual STL or 3MF files from the STL/ or 3MF/ subfolders instead.

Filament Estimate

Approximately 800g1.2kg of filament total, depending on infill and part count. Budget 2 rolls.