This is to solve a potential problem while feeding to printer's drive gears - while disengaging the Idler, the Pulley was still rotating to avoid grinding the filament (printer is pulling it).
Other filaments could have moved a bit when the Idler's bearings ran over them while the Pulley was still rotating slowly -> the filament could have been moved into the Selector's path causing trouble (especially when not used in the print).
Therefore, the Idler disengages partially now - moves into an intermediate position between the slots.
Then, the Pulley is completely stopped and after that the Idler does a full disengage like before.
Sets the UI module into a mode when the printer is in charge of processing the buttons (from all sources).
That means the MMU will detect its buttons but it will not react upon them.
This mode is important for error recovery when the printer needs to do some stuff before the MMU (like preheating the nozzle).
It looks we have some kind of leak when filament sensor state is not completely coherent with FINDA state.
This is yet to be discovered and fixed with some unit tests.
Using U_mm inside a compilation unit will force the compiler to generate
a runtime copy of the function, and we don't want that.
But there seems also to be an optimization problem with gcc <= 7.x where
even when declaring an inline function constexpr, if called enough
times, the compiler will choose _not_ to evaluate the function at
compile time and thus avoid our compile-time float->integer
conversions...
For this reason, split the body of the function in two parts: the actual
function that uses AxisUnits at runtime for calling motion.PlanMove, and
a wrapper that forces the conversion. By marking this function as
always_inline, the body is correctly evaluated at compile time at each
call site.
It turned out FINDA needs running timer to perform BlockingInit() correctly.
Therefore setup() was split into setup() (no IRQ) and setup2() (IRQ enabled).
Then, finally, the check for FINDA state became reliable upon start of the FW.
The acceleration_rate should really by a premultiplication by 1<<24 so
that the division in Step() (while calculating the acc_step_rate) can be
computed again with a right shift.
This was incorrectly changed to F_CPU, which was close enough but would
cause the acceleration to be always slighly slower than expected.
Fix the ratio, but keep the multiplication in fixed-point to avoid a
float conversion.
Correctly compute both the number of steps and direction when
under/overflowing the current position by performing a relative move.
This makes a repeated PlanMove() _always_ perform the move correcly,
even when the upper-level code might require to handle the overflow
itself for measurement.
Add tests for this condition by exposing the internal CurBlockShift() to
the motion unit tests.
This commit looks horribly complex, but the main idea is to have each of the logic::commands
report their terminal OK state in the same way. That allow for leveraging this very moment
to initiate the idle timeout.
Additionally, I wanted to hide the logic of idle mode detection, which resulted in moving the
top level logic from main.cpp into logic/idle_mode.cpp and a set of additional files to compile
in unit tests.
- circular buffer can return its count of elements (even though a better solution may be implemeted later)
- stub_motion can handle multiple planned moves
- improved load/unload filament tests
This PR brings the option to move the selector directly using
buttons of the MMU - obviously while the MMU is idle and no
filament is stuck in the selector.
Left/Right buttons move the selector Left/Right.
Middle button performs a LoadFilament (into the MMU) on the active slot.
With this PR a change of LoadFilament behavior is also introduced.
Now, LoadFilament spins the Pulley for infinite time while waiting
for either FINDA trigger and/or a button pressed.
While motion queuing is safe, code that relies on the current block
needs to run with the isr disabled.
Protect AbortPlannedMoves and CurPosition from isr' interference by
using a RAII guard.
The principle has been implemented, but the TMC is not providing
the right data for some reason - homing doesn't work at all right now.
Also, after solving the physical homing, unit tests must be updated.
This PR brings the following improvements:
- unifies the error handling of TMC and Homing/Stallguard errors on all motorized modules (Idler, Selector, Pulley)
- now we distinguish between Homing and TMC errors + we have a separate handling of these two kinds into CommandBase unified for all motorized modules
- adds unit tests to verify the function
- fixes SetFINDAStateAndDebounce (didn't obey the press parameter before)
Introduce axisUnitToTruncatedUnit to convert from an AxisUnit (now
conveniently returned from Motion::CurPosition) to a physical unit *but*
directly into a truncated integer type, avoiding conversions to long
double types at runtime.
The related function truncatedUnit perform the same truncation of a
constant unit, so that the result of axisUnitToTruncatedUnit and
truncatedUnit(unit) result in the same type for clarity.
Both functions accept a pre-multiplier, which is applied at compile
time for constant values when optimizations are enabled.
Fixes the motion stutters generally happening as more than a single
axis are active and one completes in the middle of the motion.
Do not generate a spourious interval as one axis exits the queue. This
short interval didn't account for the minimal stepping quantum,
potentially causing a timer overflow.
This solves a number of issues - if FINDA or FSensor failed,
the unload was never "complete" - filament was stuck in the selector
blocking it from normal operation.
Now, after all errors have been resolved, filament is explicitly FED
into FINDA and then RETRACTED to Pulley.
Solves an interesting tiny issue introduced in the previous commits.
When we start with the filament in selector, the corresponding LED
is set to ON. However, all of the logic state machines only operated
on the LED pair of the active slot -> the starting LED may have been
left ON in some edge cases.
Now, this is resolved by clearing all other LEDs except for the active
slot where appropriate.
Both movable components now perform homing sequences transparently
whenever the logic layer invalidates the homingValid flag.
That reflects the fact, that the user may have moved the Idler or Selector
while trying to resolve a HW issue with un/loading filament.
Basic rules:
- Idler gets rehomed immediately and then moves into the target slot position
- Selector rehomes once it is possible - i.e. when filament load state
is AtPulley - then it immediately and spontanneously executes the homing
sequence and then returns to the desired state
Motivation:
- resolve startup issues (EEPROM says we have filament, but FINDA is not triggered)
- resolve accidental moves of Idler and/or Selector while
digging out stuck filament from the unit
Previously it looked like only the active block has been discarded
which worked most of the time, since we only planned single moves.
But with introduction of PlanLongMove in one of the last commits
this is not true anymore.
In AVR __builtin_abs() breaks for non-base types.
Provide a generic function and use an overload when it is safe to use
instead.
This fixes the underlying step count calculation in PlanMove, thus
removing the need for the PlanLongMove work-around.
D.R.racer
Alex Voinea
Yuri D'Elia