Commit Graph

164 Commits (b750cc21f48c93475dff40bc6e6011938ecbc26f)

Author SHA1 Message Date
Alex Voinea 3b85df297e hwSanity: Disable the steppers after test
flash: -44
RAM: 0
2022-10-22 16:48:48 +02:00
VintagePC 33b9e74b72 Restore the Error check axis bits 2022-10-10 12:08:58 -04:00
vintagepc 9c7701c123
Merge pull request #203 from prusa3d/vintagepc-check-hardware
Add module to check for sketchy electronics
2022-09-22 12:17:04 -04:00
D.R.racer 0fa8a3c278 Refactor original solution from @leptun
- rename stall*guard to StallGuard (match name with the vendor)
- separate TMC2130 module from EEPROM (they do not need to know about each other at all)
- separate SGTHRS settings from motion - moved to globals like all other "global" parameters
- improved EEPROM storage for SGTHRS
2022-09-22 12:16:41 +02:00
VintagePC c5a5304775 Minor cleanup 2022-09-21 18:28:22 -04:00
VintagePC 8c6435d4e8 Change back a debug test 2022-09-16 19:46:48 -04:00
VintagePC 10fd23700b Improve implementation 2022-09-16 19:39:27 -04:00
VintagePC df86a6d472 Make test run by default, get fault display working 2022-09-13 21:43:51 -04:00
VintagePC 973db11bec First pass/WIP 2022-09-13 08:47:27 -04:00
3d-gussner 9c751d592d Update register documentation 2022-09-09 16:57:04 +02:00
D.R.racer bf5c0f3f23 Allow result codes on a Finished Command state
Helpful for the printer to show, that a command has been cancelled (or anything else we can think of in the future).
MMU-146
2022-08-11 10:26:42 +02:00
D.R.racer 283403306e Add additional registers
It looks like the units' conversion linked some floating point routines ... C++ units are a PITA :(
2022-08-11 10:26:42 +02:00
D.R.racer 94d6795252 Add register for FSensorToNozzleFeedrate 2022-08-11 10:26:42 +02:00
D.R.racer 5dffd32025 Introduce Idler::PartiallyDisengage
This is to solve a potential problem while feeding to printer's drive gears - while disengaging the Idler, the Pulley was still rotating to avoid grinding the filament (printer is pulling it).
Other filaments could have moved a bit when the Idler's bearings ran over them while the Pulley was still rotating slowly -> the filament could have been moved into the Selector's path causing trouble (especially when not used in the print).
Therefore, the Idler disengages partially now - moves into an intermediate position between the slots.
Then, the Pulley is completely stopped and after that the Idler does a full disengage like before.
2022-08-02 07:28:10 +02:00
D.R.racer 7688554581 Defer setting error until ErrDisengagingIdler finishes 2022-07-20 16:23:43 +02:00
D.R.racer 26151fb176 Only restart the feed phase when FINDA NOT pressed 2022-06-22 09:45:02 +02:00
D.R.racer a01ff57ea3 Improve restart ToolChange -> FeedToFINDA
It looks like we don't have to reset the whole ToolChange state machine when resolving an error with the middle button (Retry) - but jump straight into the feeding phase.
The reasons are multiple:
- If an error happens during the unload phase, it is handled separately in the UnloadFilament state machine
- If an error happens during the feeding phase, the unload has been already successfully completed.
  And when restarted from the very beginning, the ToolChange does the last retract sequence from the UnloadFilament phase
  -> that is not healthy, because the filament gets pushed away from the Pulley and causes another error.
2022-06-22 09:45:02 +02:00
D.R.racer 5a636529ca "Printer in Charge" mode: report buttons into the printer for processing
Sets the UI module into a mode when the printer is in charge of processing the buttons (from all sources).
That means the MMU will detect its buttons but it will not react upon them.
This mode is important for error recovery when the printer needs to do some stuff before the MMU (like preheating the nozzle).
2022-06-20 17:03:40 +02:00
D.R.racer d2ba215580 Increment MMU error count with every new error ocurred 2022-06-20 13:54:07 +02:00
D.R.racer cecb659564 Reject LoadFilament if filament state > AtPulley
If the MMU receives a command LoadFilament with a slot number SL we reject
the command to avoid moving the selector (effectively cutting the piece of filament present in FINDA).

That includes the scenario when the selector is standing at the very same slot SL, because the filament could be held by the printer (i.e. loaded in the nozzle).

There is one special case though - same slot AND filament load state == InSelector (it MUST NOT be anywhere farther)
2022-06-20 13:53:35 +02:00
D.R.racer de8a2f35ae Fix setup/FINDA init state
It turned out FINDA needs running timer to perform BlockingInit() correctly.
Therefore setup() was split into setup() (no IRQ) and setup2() (IRQ enabled).

Then, finally, the check for FINDA state became reliable upon start of the FW.
2022-06-14 07:32:08 +02:00
D.R.racer fbb46e5951 Distinguish fast and slow feed stage
Originally, only FeedingToBondtech was reported to the printer.
With PR#173 we have this operation separated into a fast and a slow stage (for MK3S with the chimney).
It looks like the printer could benefit from knowing if the MMU is still pushing fast
or when it entered the slow stage (to prevent ramming hard the Bondtech gears)

Along with this new state being reported, we also introduce a new ErrorCode::FSENSOR_TOO_EARLY
which basically means that the fsensor triggered in the fast feeding stage.
2022-05-23 07:41:54 +02:00
D.R.racer d830a92fee Distinguish between fast and slow FeedToBondtech stage 2022-05-23 07:34:46 +02:00
D.R.racer e99e7441e1 Add unit tests for unlimited load 2022-05-13 12:54:23 +02:00
D.R.racer 6b06fed4b1 Perform a re-check (LoadFilamentLimited) after successful LoadFilament
- [] Unit tests of unlimited LoadFilament need to be introduced as the complexity of this scenario is increasing

.
2022-05-13 12:54:23 +02:00
D.R.racer c5aea89cac Report FINDA/EEPROM disrepancy to the printer 2022-05-13 08:17:28 +02:00
D.R.racer f428075a4d Make LoadFilament retract even when stopped with a button
+ fix unrelated unit test of unload to finda which got broken in PR#160
2022-05-11 08:20:41 +02:00
D.R.racer 9c1204dad9 Rename idle_mode to application 2022-05-10 20:03:16 +02:00
D.R.racer 047c76870c Move idle_mode out from logic subdir 2022-05-10 20:03:16 +02:00
D.R.racer c3739eaaef Make unlimited LoadFilament as default 2022-05-10 20:03:16 +02:00
Yuri D'Elia 6b4ba322bb Fix usage of CurrentPositionPulley_mm in debug macros
Rename to the correct Pulley::CurrentPosition_mm
2022-05-10 20:03:16 +02:00
D.R.racer ff1a89d369 Detect successful end of logic::command + start idle countdown
This commit looks horribly complex, but the main idea is to have each of the logic::commands
report their terminal OK state in the same way. That allow for leveraging this very moment
to initiate the idle timeout.

Additionally, I wanted to hide the logic of idle mode detection, which resulted in moving the
top level logic from main.cpp into logic/idle_mode.cpp and a set of additional files to compile
in unit tests.
2022-05-10 20:03:16 +02:00
D.R.racer 1f061405f6 Fix MoveSelector operation build 2022-05-10 20:03:16 +02:00
D.R.racer bd95807b23 Make LoadFilament terminate completely OK when button pressed 2022-05-10 20:03:16 +02:00
D.R.racer 8ce029a28c Fix unit tests
- circular buffer can return its count of elements (even though a better solution may be implemeted later)
- stub_motion can handle multiple planned moves
- improved load/unload filament tests
2022-05-10 20:03:16 +02:00
D.R.racer 1d8c1e8f3f Introduce manual operation of MMU
This PR brings the option to move the selector directly using
buttons of the MMU - obviously while the MMU is idle and no
filament is stuck in the selector.

Left/Right buttons move the selector Left/Right.

Middle button performs a LoadFilament (into the MMU) on the active slot.

With this PR a change of LoadFilament behavior is also introduced.
Now, LoadFilament spins the Pulley for infinite time while waiting
for either FINDA trigger and/or a button pressed.
2022-05-10 20:03:16 +02:00
D.R.racer 13c12aac7f Repeated unload
Set default nr. of repeated unloads to 1
+ introduce a unit test for repeated unloads
2022-05-10 19:58:09 +02:00
D.R.racer b685ec4aff Fix waiting for homing of Selector after UnloadFilament 2022-02-17 08:21:15 +01:00
D.R.racer c95c6677b1 Add more unit tests for homing + fix the homing
It is a carpet-bombing-commit again, but solving the problem correctly required such an approach.
2022-02-17 08:21:15 +01:00
D.R.racer bcba966a0e Fix repeated re-homing + add more unit tests for that scenario 2022-02-17 08:21:15 +01:00
D.R.racer 7e759fdb51 Rebase onto main: use axisUnitToTruncatedUnit 2022-02-17 08:21:15 +01:00
D.R.racer 7fbd3c9c7e Fix homing error recovery + add homing unit tests 2022-02-17 08:21:15 +01:00
D.R.racer 6b53db7610 Rebase onto main 2022-02-17 08:21:15 +01:00
D.R.racer a408651e62 CurrentPositionPulley_mm->CurrentPosition_mm and use it in debug prints 2022-02-17 08:21:15 +01:00
D.R.racer ee3c43b12c One more mp->mpu (in a commented piece of code) 2022-02-17 08:21:15 +01:00
D.R.racer c5e5f57100 Rename mp (modules::pulley) namespace to mpu
clashed with the already used `modules::protocol` (mp)
2022-02-17 08:21:15 +01:00
D.R.racer b36e6b99a1 Add Pulley as a Movable module
This PR brings the following improvements:
- unifies the error handling of TMC and Homing/Stallguard errors on all motorized modules (Idler, Selector, Pulley)
- now we distinguish between Homing and TMC errors + we have a separate handling of these two kinds into CommandBase unified for all motorized modules
- adds unit tests to verify the function
- fixes SetFINDAStateAndDebounce (didn't obey the press parameter before)
2022-02-17 08:21:15 +01:00
Yuri D'Elia 53d285280d Avoid runtime conversions of floats in UnloadToFinda
Introduce axisUnitToTruncatedUnit to convert from an AxisUnit (now
conveniently returned from Motion::CurPosition) to a physical unit *but*
directly into a truncated integer type, avoiding conversions to long
double types at runtime.

The related function truncatedUnit perform the same truncation of a
constant unit, so that the result of axisUnitToTruncatedUnit and
truncatedUnit(unit) result in the same type for clarity.

Both functions accept a pre-multiplier, which is applied at compile
time for constant values when optimizations are enabled.
2022-02-01 07:00:53 +01:00
D.R.racer ea8dd7e365 Unload now rechecks the position of filament after recovery
This solves a number of issues - if FINDA or FSensor failed,
the unload was never "complete" - filament was stuck in the selector
blocking it from normal operation.

Now, after all errors have been resolved, filament is explicitly FED
into FINDA and then RETRACTED to Pulley.
2022-01-19 17:08:35 +01:00
D.R.racer 8a6d962bd4 Separate load/unload speeds + faster
Slower loading speed is necessary for precise detection
of filament sensor trigger and starting rotation of the E-motor.
Experimentally it turned out speeds above 80mm/s tend to cause timing issues
(sometimes one can hear a crack as MMU' or the printer's drive gears
slip while pushing the filament).

Such a timing issue then causes blobs in purge towers.

On the other hand - 80mm/s for the fast part of filament load
seems not only absolutely reliable, but also very quiet.
120mm/s for unload is much louder (we may slow it down later)
2022-01-19 17:08:35 +01:00