Commit Graph

188 Commits (b573fb1da37793cd4d0ced2d4953f1e7f983301d)

Author SHA1 Message Date
D.R.racer b573fb1da3 Fix indentation 2023-03-02 12:20:06 +01:00
D.R.racer d2a2014b89 Cleanup HoldOn-Resume code in movables 2023-03-02 12:20:06 +01:00
D.R.racer e089a84f48 Turn off Idler and Selector motors before entering an error screen
That should prevent overheating and allow servicing during and error state.

MMU-216
2023-03-02 12:20:06 +01:00
D.R.racer d75119c8d6 Suspend all moves of Idler and Selector when entering an Error screen 2023-03-02 12:20:06 +01:00
D.R.racer 7e2375deee Introduce TMC2130 currents doxy group
and clean-up doxygen warnings a bit
2023-02-17 15:50:20 +01:00
D.R.racer 75a0ebaf0e Remove handling of left+right buttons in error states
Based on long-term test experience - saves some code + prevents the user from entering hard-to-understand states.
Only Retry remains as the one and only way of recovering from errors.
2023-02-10 14:39:45 +01:00
D.R.racer 2b5a129c7d Add new error codes 2022-12-30 14:44:12 +01:00
D.R.racer 414ee1e0ca Finish EjectFilament operation 2022-12-30 14:44:12 +01:00
D.R.racer e469929c1c Remove ErrEngagingIdler state 2022-12-28 12:15:47 +01:00
D.R.racer ada4ed3dda Workaround INVALID_TOOL error codes
May meed some more work to recover gracefully, not sure if it is just a unit test "issue" or a deeper problem in the state machines.
2022-12-28 12:15:47 +01:00
D.R.racer a52f833223 Fix and tune CutFilament + unit tests
Several issues addressed in this PR:
- CutFilament tuning + error recovery
- introduce register 0x1d (cut filament selector iRun current level)
- optimize setting iRun and iHold currents in the FW
- CutFilament unit test fixed
2022-12-28 12:15:47 +01:00
D.R.racer b6c3cba396 Refactor CheckFINDAvsEEPROM and setup2 2022-12-27 12:41:29 +01:00
D.R.racer 98daf765af Separate NoCommand and StartUp (new state machine)
The reasons for this change are:
- NoCommand is used during the lifetime of the firmware as a fallback in case an unknown command is received (simplifies command handling code). It must remain not doing anything.
- StartUp became a complex infrastructure which needs to "live" until an error is fixed (if any). That requires a "standard" StateInner() function which waits for the user to resolve the error.

Unit tests renamed as well.
2022-12-27 12:41:29 +01:00
Guðni Már Gilbert 8f212a5cb3 Add unit tests 2022-12-27 12:41:29 +01:00
Guðni Már Gilbert 4d38d1f620 PFW-1423 add Retry handling in NoCommand for init error 2022-12-27 12:41:29 +01:00
Guðni Már Gilbert 6a4ebdaee6 optimisation: inline functions to reduce size
Change in memory:
Flash: -394 bytes
SRAM: 0 bytes

Breakdown:
|------------------------------------------------------------|
| Function name                            | Flash reduction |
|------------------------------------------| ----------------|
|CommandBase::FinishedOK                   | 182 bytes       |
|MovableBase::InitMovementNoReinitAxis     | 60 bytes        |
|TMC2130::CheckForErrors                   | 36 bytes        |
|Protocol::UInt16ToHex                     | 32 bytes        |
|AddErrorAxisBit                           | 24 bytes        |
|Application::CheckManualOperation         | 22 bytes        |
|CommandBase::GoToErrEngagingIdler         | 12 bytes        |
|Application::PlanCommand                  | 12 bytes        |
|Pulley::FinishHomingAndPlanMoveToParkPos  | 8 bytes         |
|Pulley::InitAxis                          | 4 bytes         |
|------------------------------------------------------------|
2022-11-19 11:55:46 +01:00
D.R.racer c0189d81af Distinguish among different error states when recovering ToolChange
Some errors need specific recovery, it seems it is no longer possible to "just" retry.
2022-11-18 22:42:05 +01:00
D.R.racer c8c39f7b69 Make sure ToolChange moves Selector to desired slot
and verify correct behaviour in unit tests - especially when Selector's start position is at a different slot.
2022-11-18 22:29:01 +01:00
D.R.racer 08f777b5cb Introduce FINDA_FLICKERS error code
Intended for scenarios when FINDA used to be OFF but accidentally became ON without a reason.
The user is obliged to inspect FINDA and tune its switching.
2022-11-17 07:32:38 +01:00
D.R.racer 3f09ba0c16 Unit tests: selector refused to move in ToolChange
Revealed all kinds of subtle issues (which is great). All have been fixed in this commit.
2022-11-17 07:32:38 +01:00
D.R.racer 8d992e2706 Report Selector refused to move as FINDA_DIDNT_SWITCH_OFF
MMU-176
2022-11-17 07:32:38 +01:00
D.R.racer c74d418016 Invalidate Idler+Selector homing flags when Retry from ToolChange Error
If FSENSOR_DIDNT_SWITCH_ON was caused by misaligned Idler, rehoming it may fix the issue when auto retrying -> no user intervention.
So first invalidate homing flags as the user may have moved the Idler or Selector accidentally.

Beware: we may run into issues when FINDA or FSensor do not work correctly. Selector may rely on the presumed filament position and actually cut it accidentally when trying to rehome.
It is yet to be seen if something like this can actually happen.

MMU-191
2022-11-15 17:42:12 +01:00
Guðni Már Gilbert 394f290bfb Check for ERRInternal in command_base Step()
Reduces code size significantly
2022-10-27 15:40:15 +00:00
Guðni Már Gilbert ef4246dd9a Fix issue where firmware panic error code is overwritten
If QUEUE_FULL error happened, it would be overwritten as INTERNAL
and incorrectly display FW_RUNTIME_ERROR on MK3S.

The fix is to add handling for ERRInternal in every StepInner() and forward the error
to higher application layer
2022-10-26 20:39:28 +00:00
Alex Voinea 3b85df297e hwSanity: Disable the steppers after test
flash: -44
RAM: 0
2022-10-22 16:48:48 +02:00
VintagePC 33b9e74b72 Restore the Error check axis bits 2022-10-10 12:08:58 -04:00
vintagepc 9c7701c123
Merge pull request #203 from prusa3d/vintagepc-check-hardware
Add module to check for sketchy electronics
2022-09-22 12:17:04 -04:00
D.R.racer 0fa8a3c278 Refactor original solution from @leptun
- rename stall*guard to StallGuard (match name with the vendor)
- separate TMC2130 module from EEPROM (they do not need to know about each other at all)
- separate SGTHRS settings from motion - moved to globals like all other "global" parameters
- improved EEPROM storage for SGTHRS
2022-09-22 12:16:41 +02:00
VintagePC c5a5304775 Minor cleanup 2022-09-21 18:28:22 -04:00
VintagePC 8c6435d4e8 Change back a debug test 2022-09-16 19:46:48 -04:00
VintagePC 10fd23700b Improve implementation 2022-09-16 19:39:27 -04:00
VintagePC df86a6d472 Make test run by default, get fault display working 2022-09-13 21:43:51 -04:00
VintagePC 973db11bec First pass/WIP 2022-09-13 08:47:27 -04:00
3d-gussner 9c751d592d Update register documentation 2022-09-09 16:57:04 +02:00
D.R.racer bf5c0f3f23 Allow result codes on a Finished Command state
Helpful for the printer to show, that a command has been cancelled (or anything else we can think of in the future).
MMU-146
2022-08-11 10:26:42 +02:00
D.R.racer 283403306e Add additional registers
It looks like the units' conversion linked some floating point routines ... C++ units are a PITA :(
2022-08-11 10:26:42 +02:00
D.R.racer 94d6795252 Add register for FSensorToNozzleFeedrate 2022-08-11 10:26:42 +02:00
D.R.racer 5dffd32025 Introduce Idler::PartiallyDisengage
This is to solve a potential problem while feeding to printer's drive gears - while disengaging the Idler, the Pulley was still rotating to avoid grinding the filament (printer is pulling it).
Other filaments could have moved a bit when the Idler's bearings ran over them while the Pulley was still rotating slowly -> the filament could have been moved into the Selector's path causing trouble (especially when not used in the print).
Therefore, the Idler disengages partially now - moves into an intermediate position between the slots.
Then, the Pulley is completely stopped and after that the Idler does a full disengage like before.
2022-08-02 07:28:10 +02:00
D.R.racer 7688554581 Defer setting error until ErrDisengagingIdler finishes 2022-07-20 16:23:43 +02:00
D.R.racer 26151fb176 Only restart the feed phase when FINDA NOT pressed 2022-06-22 09:45:02 +02:00
D.R.racer a01ff57ea3 Improve restart ToolChange -> FeedToFINDA
It looks like we don't have to reset the whole ToolChange state machine when resolving an error with the middle button (Retry) - but jump straight into the feeding phase.
The reasons are multiple:
- If an error happens during the unload phase, it is handled separately in the UnloadFilament state machine
- If an error happens during the feeding phase, the unload has been already successfully completed.
  And when restarted from the very beginning, the ToolChange does the last retract sequence from the UnloadFilament phase
  -> that is not healthy, because the filament gets pushed away from the Pulley and causes another error.
2022-06-22 09:45:02 +02:00
D.R.racer 5a636529ca "Printer in Charge" mode: report buttons into the printer for processing
Sets the UI module into a mode when the printer is in charge of processing the buttons (from all sources).
That means the MMU will detect its buttons but it will not react upon them.
This mode is important for error recovery when the printer needs to do some stuff before the MMU (like preheating the nozzle).
2022-06-20 17:03:40 +02:00
D.R.racer d2ba215580 Increment MMU error count with every new error ocurred 2022-06-20 13:54:07 +02:00
D.R.racer cecb659564 Reject LoadFilament if filament state > AtPulley
If the MMU receives a command LoadFilament with a slot number SL we reject
the command to avoid moving the selector (effectively cutting the piece of filament present in FINDA).

That includes the scenario when the selector is standing at the very same slot SL, because the filament could be held by the printer (i.e. loaded in the nozzle).

There is one special case though - same slot AND filament load state == InSelector (it MUST NOT be anywhere farther)
2022-06-20 13:53:35 +02:00
D.R.racer de8a2f35ae Fix setup/FINDA init state
It turned out FINDA needs running timer to perform BlockingInit() correctly.
Therefore setup() was split into setup() (no IRQ) and setup2() (IRQ enabled).

Then, finally, the check for FINDA state became reliable upon start of the FW.
2022-06-14 07:32:08 +02:00
D.R.racer fbb46e5951 Distinguish fast and slow feed stage
Originally, only FeedingToBondtech was reported to the printer.
With PR#173 we have this operation separated into a fast and a slow stage (for MK3S with the chimney).
It looks like the printer could benefit from knowing if the MMU is still pushing fast
or when it entered the slow stage (to prevent ramming hard the Bondtech gears)

Along with this new state being reported, we also introduce a new ErrorCode::FSENSOR_TOO_EARLY
which basically means that the fsensor triggered in the fast feeding stage.
2022-05-23 07:41:54 +02:00
D.R.racer d830a92fee Distinguish between fast and slow FeedToBondtech stage 2022-05-23 07:34:46 +02:00
D.R.racer e99e7441e1 Add unit tests for unlimited load 2022-05-13 12:54:23 +02:00
D.R.racer 6b06fed4b1 Perform a re-check (LoadFilamentLimited) after successful LoadFilament
- [] Unit tests of unlimited LoadFilament need to be introduced as the complexity of this scenario is increasing

.
2022-05-13 12:54:23 +02:00
D.R.racer c5aea89cac Report FINDA/EEPROM disrepancy to the printer 2022-05-13 08:17:28 +02:00