Commit Graph

260 Commits (9c9322d02f2f1b47d54986d3dbe8fd1beb6752dd)

Author SHA1 Message Date
Yuri D'Elia 1a2034f545 motion: Allow to get the motion controller for any axis 2022-05-11 08:48:53 +02:00
D.R.racer ff1a89d369 Detect successful end of logic::command + start idle countdown
This commit looks horribly complex, but the main idea is to have each of the logic::commands
report their terminal OK state in the same way. That allow for leveraging this very moment
to initiate the idle timeout.

Additionally, I wanted to hide the logic of idle mode detection, which resulted in moving the
top level logic from main.cpp into logic/idle_mode.cpp and a set of additional files to compile
in unit tests.
2022-05-10 20:03:16 +02:00
D.R.racer 8ce029a28c Fix unit tests
- circular buffer can return its count of elements (even though a better solution may be implemeted later)
- stub_motion can handle multiple planned moves
- improved load/unload filament tests
2022-05-10 20:03:16 +02:00
D.R.racer 1d8c1e8f3f Introduce manual operation of MMU
This PR brings the option to move the selector directly using
buttons of the MMU - obviously while the MMU is idle and no
filament is stuck in the selector.

Left/Right buttons move the selector Left/Right.

Middle button performs a LoadFilament (into the MMU) on the active slot.

With this PR a change of LoadFilament behavior is also introduced.
Now, LoadFilament spins the Pulley for infinite time while waiting
for either FINDA trigger and/or a button pressed.
2022-05-10 20:03:16 +02:00
Yuri D'Elia fbb5843158 Guard critical sections in modules::motion
While motion queuing is safe, code that relies on the current block
needs to run with the isr disabled.

Protect AbortPlannedMoves and CurPosition from isr' interference by
using a RAII guard.
2022-05-02 12:33:37 +02:00
Alex Voinea 8f827d68c5 Add R0 and R1 to clobbers of mulU24X24toH16 just to be on the safe side 2022-05-02 12:30:56 +02:00
D.R.racer f2b65ebda2 Improve mulU8X16toH16 accordingly 2022-05-02 12:30:56 +02:00
D.R.racer aefa962cc3 Fix mulU24X24toH16
based on https://github.com/prusa3d/Prusa-Firmware/pull/3365
2022-05-02 12:30:56 +02:00
D.R.racer ca86797a9c Invalidate currentSlot while homing
makes calls to Slot() consistent and reliable
2022-02-21 18:38:04 +01:00
D.R.racer bcba966a0e Fix repeated re-homing + add more unit tests for that scenario 2022-02-17 08:21:15 +01:00
D.R.racer 7e759fdb51 Rebase onto main: use axisUnitToTruncatedUnit 2022-02-17 08:21:15 +01:00
D.R.racer 7fbd3c9c7e Fix homing error recovery + add homing unit tests 2022-02-17 08:21:15 +01:00
D.R.racer d0ae94d655 Remove "moving away from front end" as it homes without it
after tuning of constants by @leptun in the previous commits
2022-02-17 08:21:15 +01:00
D.R.racer f9addb0d7a WIP: homing on both ends of axes
The principle has been implemented, but the TMC is not providing
the right data for some reason - homing doesn't work at all right now.

Also, after solving the physical homing, unit tests must be updated.
2022-02-17 08:21:15 +01:00
D.R.racer 0c9d59ba5a Fix processing of Home commands + unit tests 2022-02-17 08:21:15 +01:00
D.R.racer a408651e62 CurrentPositionPulley_mm->CurrentPosition_mm and use it in debug prints 2022-02-17 08:21:15 +01:00
D.R.racer c5e5f57100 Rename mp (modules::pulley) namespace to mpu
clashed with the already used `modules::protocol` (mp)
2022-02-17 08:21:15 +01:00
D.R.racer b36e6b99a1 Add Pulley as a Movable module
This PR brings the following improvements:
- unifies the error handling of TMC and Homing/Stallguard errors on all motorized modules (Idler, Selector, Pulley)
- now we distinguish between Homing and TMC errors + we have a separate handling of these two kinds into CommandBase unified for all motorized modules
- adds unit tests to verify the function
- fixes SetFINDAStateAndDebounce (didn't obey the press parameter before)
2022-02-17 08:21:15 +01:00
Yuri D'Elia 53d285280d Avoid runtime conversions of floats in UnloadToFinda
Introduce axisUnitToTruncatedUnit to convert from an AxisUnit (now
conveniently returned from Motion::CurPosition) to a physical unit *but*
directly into a truncated integer type, avoiding conversions to long
double types at runtime.

The related function truncatedUnit perform the same truncation of a
constant unit, so that the result of axisUnitToTruncatedUnit and
truncatedUnit(unit) result in the same type for clarity.

Both functions accept a pre-multiplier, which is applied at compile
time for constant values when optimizations are enabled.
2022-02-01 07:00:53 +01:00
Yuri D'Elia 86d5e87a09 motion: Implement Position/CurPosition returning AxisUnit
These come in handy to avoid manual casts and enforce types at runtime.
2022-02-01 07:00:53 +01:00
Yuri D'Elia 5af7d9a10f motion: correctly reset residuals of a stopping axes
Fixes the motion stutters generally happening as more than a single
axis are active and one completes in the middle of the motion.

Do not generate a spourious interval as one axis exits the queue. This
short interval didn't account for the minimal stepping quantum,
potentially causing a timer overflow.
2022-01-31 14:38:37 +01:00
Yuri D'Elia cabf284882 motion: Remove motion.ResetAxesData
Use motion.SetPosition directly to minimize redundant code which is used
for unit tests only.
2022-01-31 14:38:37 +01:00
Yuri D'Elia 2e32204d17 motion: Improve legibility of motion::SetPosition 2022-01-31 14:38:37 +01:00
D.R.racer ea8dd7e365 Unload now rechecks the position of filament after recovery
This solves a number of issues - if FINDA or FSensor failed,
the unload was never "complete" - filament was stuck in the selector
blocking it from normal operation.

Now, after all errors have been resolved, filament is explicitly FED
into FINDA and then RETRACTED to Pulley.
2022-01-19 17:08:35 +01:00
D.R.racer 7cdb63f07a Make Idler::Engage not obey the position of filament
fixes UnloadFilament startup - it wasn't waiting for the Idler to engage
before moving the Pulley
2022-01-19 17:08:35 +01:00
D.R.racer 662e05b813 Turn off other LEDs when appropriate
Solves an interesting tiny issue introduced in the previous commits.
When we start with the filament in selector, the corresponding LED
is set to ON. However, all of the logic state machines only operated
on the LED pair of the active slot -> the starting LED may have been
left ON in some edge cases.

Now, this is resolved by clearing all other LEDs except for the active
slot where appropriate.
2021-11-25 13:04:22 +01:00
D.R.racer f2f82c620a Set green LED at start when filament loaded + set Idler as idle at start 2021-11-25 13:04:22 +01:00
D.R.racer e064a6c2f5 Introduce H0 command to invoke Idler+Selector homing seq. if safe 2021-11-25 13:04:22 +01:00
D.R.racer 9bf2b401e4 Avoid homing the idler at start when printing 2021-11-25 13:04:22 +01:00
D.R.racer 6973dbff13 Introduce intelligent homing if Idler and Selector
Both movable components now perform homing sequences transparently
whenever the logic layer invalidates the homingValid flag.
That reflects the fact, that the user may have moved the Idler or Selector
while trying to resolve a HW issue with un/loading filament.

Basic rules:
- Idler gets rehomed immediately and then moves into the target slot position
- Selector rehomes once it is possible - i.e. when filament load state
  is AtPulley - then it immediately and spontanneously executes the homing
  sequence and then returns to the desired state

Motivation:
- resolve startup issues (EEPROM says we have filament, but FINDA is not triggered)
- resolve accidental moves of Idler and/or Selector while
  digging out stuck filament from the unit
2021-11-25 13:04:22 +01:00
D.R.racer 7d423df583 Swap buttons left<->right 2021-11-23 12:55:39 +01:00
D.R.racer c2325b687a Unittests: set buttons more consistently 2021-11-17 08:48:59 +01:00
D.R.racer bfa710525b Discard all remaining planned blocks with AbortPlannedMoves
Previously it looked like only the active block has been discarded
which worked most of the time, since we only planned single moves.
But with introduction of PlanLongMove in one of the last commits
this is not true anymore.
2021-11-17 08:48:59 +01:00
Yuri D'Elia b6a676e093 AVR: Do not use __builtin_abs() for long types
In AVR __builtin_abs() breaks for non-base types.

Provide a generic function and use an overload when it is safe to use
instead.

This fixes the underlying step count calculation in PlanMove, thus
removing the need for the PlanLongMove work-around.
2021-11-11 07:41:48 +01:00
D.R.racer 2d81332626 Fix typo - selector homing condition 2021-11-03 10:37:51 +01:00
D.R.racer ffd8924d8c Fix start MMU with filament blocking the selector 2021-11-03 10:37:51 +01:00
D.R.racer 2640e9d899 Fix inverted condition (kudos to @leptun) 2021-11-03 10:13:03 +01:00
D.R.racer fa4e687fdc Fix chopping negative move values in PlanLongMove
+ use PlanLongMove in UnloadToFinda
+ fix comment in unit test
2021-11-03 10:13:03 +01:00
D.R.racer 5f1e3e018e Workaround planning moves longer than 32K steps 2021-11-03 10:13:03 +01:00
D.R.racer 7f9fc78cf6 Improve motion's unit tests 2021-11-03 10:13:03 +01:00
D.R.racer 6294e39746 Avoid repeated writes into the shift register
May reduce flickering of LEDs on some boards
2021-11-03 10:13:03 +01:00
D.R.racer 9438253106 Avoid trying to unload filament when not loaded
however, it looks like the EEPROM is not updated correctly, needs more testing
2021-10-21 15:16:29 +02:00
D.R.racer ee247246ee Fix unit tests
- fix homing procedure for Idler and Selector
  (homing now ends with a move to the Parking position)
- fix unit tests' startup conditions with regard to necessary
  homing of Idler and Selector

TODO: still test_cut_filament fails for minor reasons
2021-10-21 07:55:41 +02:00
Alex Voinea a87b981a3d Homing initial 2021-10-21 07:55:41 +02:00
D.R.racer 0fbcb9dac2 Tag all source files with @file for doxygen 2021-10-18 17:59:46 +02:00
D.R.racer 9994d05d7f Reformat usb_cdc.cpp 2021-10-14 14:27:56 +02:00
D.R.racer d35bcd258a Refactor after rebase onto main 2021-10-14 14:27:56 +02:00
Alex Voinea 78af22e6c3 Dual bank test. Seemed to work for me. Don't care if it's placebo 2021-10-14 14:27:56 +02:00
Alex Voinea 538d4c8ef6 Remove useless debug info 2021-10-14 14:27:56 +02:00
Alex Voinea 3391b04ec7 update usb debug 2021-10-14 14:27:56 +02:00
Alex Voinea 362d012eff USB cdc stdout stream 2021-10-14 14:27:56 +02:00
3d-gussner fb97e519aa Feed slowly if FilamentLoadState is unknown 2021-10-12 18:11:05 +02:00
3d-gussner d9134b16fc Update Filament Load state order 2021-10-12 18:11:05 +02:00
3d-gussner fa50462929 Add InFSensor state 2021-10-12 18:11:05 +02:00
3d-gussner 67657329d1 Correct debug messages for state 2021-10-12 18:11:05 +02:00
D.R.racer c26cc30185 Add finer filament loaded states and improve unit tests
We need to know better where the filament is, a simple "filament loaded true/false"
does not correspond to the reality.
2021-10-12 18:11:05 +02:00
D.R.racer b13214b7f5 Fix debug sprintf variant 2021-10-12 18:11:05 +02:00
D.R.racer 236a40c6ef Use dbg_logic logging
and improve the variadic version used to print formatted
text at some spots in previous commits
2021-10-12 18:11:05 +02:00
3d-gussner 0bead533df clang-format 2021-10-12 18:11:05 +02:00
3d-gussner 15adeaa180 Add DEBUG_LOGIC 2021-10-12 18:11:05 +02:00
D.R.racer 1a5cd52d58 Fix some doxygen comments 2021-09-29 13:28:34 +02:00
D.R.racer 1402fb3dd6 Add 'F' and 'f' decoding + unit tests where necessary 2021-09-29 13:28:34 +02:00
D.R.racer 4900dd0222 Change FilamentSensor msg code from 'F' to 'f'
to avoid clash with Filament Type msg (which is not handled yet)
2021-09-29 13:28:34 +02:00
D.R.racer e277ca75ee Support F0 in response decoder 2021-09-29 13:28:34 +02:00
D.R.racer dc3f5764a6 Add filament sensor status reporting from printer into MMU 2021-09-29 13:28:34 +02:00
D.R.racer e59e7e3884 Make protocol decoder tolerant to leading whitespace 2021-09-29 13:28:34 +02:00
D.R.racer 89dcafbcef Add internal protocol decoding reset 2021-09-29 13:28:34 +02:00
Alex Voinea e35ae30470
Remove some debug code 2021-09-23 14:24:07 +03:00
D.R.racer cddc16dc2e Tune USB CDC class + doc 2021-09-23 13:14:28 +02:00
D.R.racer b6d630d1c9 Clean up the code + introduce USB CDC module
... and tune some more namespaces
2021-09-23 13:06:36 +02:00
3d-gussner c0b776375d Fix right button issue on some hardware
My MM-control-board v0.3 has following ADC readings in DEBUG_BUTTONS
- none = 1023
- left = 169
- mid = 91-92
- right = 0

As the comparison was larger than 0 MY MMU2 right button wasn't detected.
2021-09-20 17:22:49 +02:00
Yuri D'Elia ad096c9d14 Motion: make Motion::Step finally inline 2021-09-07 15:09:49 +02:00
Yuri D'Elia b7fcfa5cb5 Add tests for single and multi-axis AbortPlannedMoves()
This introduces a new #define UNITTEST_MOTION which is used to control
the testing scenario:

- Normal tests, we allow the stub to override the built-in definition.
- For motion tests, we stub the lower-level classes and test the
  effective implementation

We also repeat the prototype of the function, which IMHO is more
readable and more flexible: we need to use inline for the real
definition, which would require even more macros otherwise.
2021-09-07 15:09:49 +02:00
D.R.racer a6800d491d Leverage the capability of aborting a move on just one axis 2021-09-07 15:03:36 +02:00
D.R.racer b1b5b9db84 Set better planned moves for homing + abort moves at StallGuard 2021-09-07 15:03:36 +02:00
D.R.racer 52a6d57704 Remove Motion::Home completely 2021-09-07 15:03:36 +02:00
D.R.racer dea41738a5 Add homing capability to Idler and Selector
MMU-73
2021-09-07 15:03:36 +02:00
Yuri D'Elia d18032b729 Motion: allow to abort movement on a single axis
This can be useful for things like faster homing in the future and comes
at no expense.
2021-09-07 14:48:06 +02:00
D.R.racer 852ca37e8f Add stealtMode flag into the global storage hive
May be used elsewhere to return to the desired motors' mode e.g. after homing
(which requires switching to normal mode)
2021-09-02 12:27:41 +02:00
Yuri D'Elia 6f3540a14d Fix Motion::SetMode(axis, mode) and introduce SetMode(mode)
Motion::SetMode(axis, mode) was incorrectly looping through all axes,
setting the same axis three times.

Fix this and introduce Motion::SetMode(mode) which actually loops
through all axes (see PR #110)
2021-09-02 12:04:59 +02:00
Yuri D'Elia e7cba346da Use relative paths for panic.h
Avoids adding the main directory as an include path
2021-09-02 12:00:59 +02:00
Yuri D'Elia ee8c80e5c4 Motion: Panic if queue is full
If the queue is full and a new move is queued, panic!

Introduce a new error code QUEUE_FULL to help diagnose situations where
the queue is handled improperly: likely one of the state machines not
waiting for the previous actions to finish.

PulseGen::PlanMove returns a boolean if the queue cannot be moved.
We could extend this to Motion::PlanMove, however all moves would then
have to check for this. Having a global check such as this ensures
we never ignore such situation.
2021-09-02 12:00:59 +02:00
D.R.racer ac78619b5b Cache TMC error flags inside movable_base class 2021-09-02 08:35:56 +02:00
D.R.racer 1d884d9099 Make motion::QueueEmpty inline for non-UNITTEST builds 2021-09-02 08:35:56 +02:00
D.R.racer 712b67beb4 Add checking of TMC2130 error states for Idler and Selector
we shall think about the Pulley as well, it looks like it should get its
own class just like Idler and Selector as it behaves very similarly in terms
of stepping and error checking
2021-09-02 08:35:56 +02:00
D.R.racer ffe5bc2807 Make Idler and Selector only wait for their own axis
... and fix the unit tests for this
2021-09-02 08:35:56 +02:00
3d-gussner 1c565ddc02 Update documentation 2021-08-31 06:59:29 +02:00
3d-gussner 003b2f6899 Change FINDA from ADC to digital
Fix rebase issues
2021-08-31 06:59:29 +02:00
Yuri D'Elia bc36ea4566 PulseGen: fix speed types in functions
Type was incorrectly changed in the last commit while debugging
2021-08-30 12:49:34 +02:00
Yuri D'Elia 04631677cc Motion/PulseGen: implement move chaining and end-speed control
Allow to chain moves by adding one extra parameter to the PlanMove[to]
functions: ending speed.

A move will always be accelerated from the last speed towards end ending
speed. The following:

  PlanMove(100._mm, 50._mm_s, 50._mm_s);
  PlanMove(200._mm, 100._mm_s);

Will first move the axis 100mm, accelerating towards 50mm/s, then
accelerate again to 100mm/s. The move will for then decelerate towards a
full stop after reaching 300mm in total.

Acceleration can be changed for each segment, so that a custom
acceleration curve can be created:

  SetAcceleration(10._mm_s2);
  PlanMove(100._mm, 50._mm_s, 50._mm_s);
  SetAcceleration(100._mm_s2);
  PlanMove(100._mm, 50._mm_s, 50._mm_s);

The ending speed might not always be reached, depending on the current
acceleration settings. The new function "Rate()" will return the ending
feedrate of the last move, if necessary.

AbortPlannedMoves accepts a new "halt" parameter to control how moves
will be chanined when interrupting the current move. By default
(halt=true) the move is completely interrupted.

When halt=false is requested, a subsequent move will be chained starting
at the currently aborted velocity. This allows to chain moves in reponse
to events, for example to accelerate the pulley without stopping as soon
as the FINDA is triggered, it's sufficient to interrupt the current move
followed by a new one:

  PlanMove(maximum_loading_lenght, slow_feedrate);
  ... wait for PINDA trigger ...
  AbortPlannedMoves(true);
  PlanMove(bowden_lenght, fast_feedrate);

will seamlessy continue loading and transition to the fast feedrate.

Jerk control has been simplified. It now handles only the maximal
velocity change of the last segment, which doesn't require reverse
planning.
2021-08-30 12:49:34 +02:00
Yuri D'Elia d55e01bb58 Motion/PulseGen: allow to abort a move for chaining
Add a new parameter "halt" (default to true) to control the stopping
behavior:

- halt=true: no subsequent moves will be planned, motions stops abruptly
- half=false: a new move will be chained after the current one
2021-08-30 12:49:34 +02:00
Yuri D'Elia d18143dff2 PulseGen: store/return the last segment speed 2021-08-30 12:49:34 +02:00
Yuri D'Elia 60c83b0af2 Allow to set axis acceleration with AxisUnit and physical units 2021-08-30 12:49:34 +02:00
Yuri D'Elia bcf818b8fd Silence motion::Isr() unused variable warning
Move motion.Step() directly inside the __AVR__ code, silencing an unused
variable warning.

Calling motion.Step() without getting or setting the timer is not useful
anyway.
2021-08-30 07:11:29 +02:00
Yuri D'Elia 9c3b31756e Optimize timer multiplexing and increase stepTimerQuantum
Avoid calling PulseGen::Step() on idle axes by checking for a non-zero
queue size (which is more efficient to compute).

Increase stepTimerQuantum to 128us to ensure acceleration can be
computed in realtime for 3 axes at the same time.

Fix the logic of the static assertion, which was flipped: we need to
create slices larger than the maximal step frequency in order to ensure
no axis is starved while moving.
2021-08-30 07:10:54 +02:00
D.R.racer a58450acb6 Extract feedrates of Idler and Selector into config.h 2021-08-27 15:31:20 +02:00
Yuri D'Elia c7f3fae266 Implement an initial Motion ISR for AVR
This is a tentative/crude implementation of an Init and ISR for the MMU
in order to check the motion API.

We remove the "extern void Isr", declaring it "static inline" instead.
We need to inline the ISR here in order to avoid the function call.

Include the missing speed_table data in the executable. This bumps the
code size to ~60% of the flash.

Implemement motion::Init to setup the ISR and timers, and replace the
call in main from tmc::Init to motion::Init. Motion will init each
driver every time the axis is enabled, so there should be no need for
a global module initialization (we need SPI, but this is initialized
earlier on by it's own module anyway).

The timer is currently setup without any HAL or proper TIMER1 wrapper.
This is to be improved later.

The real MMU unit seems to slow down quite a bit during acceleration.
At this point we need to inline some methods in PulseGen to avoid
overhead, however this breaks the stubs.
2021-08-27 10:13:23 +02:00
Yuri D'Elia 288e74283d Introduce config::MRes and fix (real) axis units
The parameter config::AxisConfig::uSteps was supposed to be
microstepping resolution, but it's instead being used as the driver's
MRES directly.

To avoid a runtime conversion, rename the field to mRes and define a new
enum listing all the possible (and valid) microstepping resolutions.

This simplifies the code and makes clear the stepsPerUnit scale.

Assign correct stepsPerUnit to all axes as a result, including working
limits.
2021-08-25 09:16:56 +02:00
Yuri D'Elia 9a93ebecfc Motion: add tests for the axis autoenable
Add Motion::Enabled() to get the current axis enablement status.
2021-08-25 07:57:19 +02:00
Alex Voinea 2144a3f440 Swap led direction 2021-08-23 08:18:47 +02:00