Commit Graph

168 Commits (5d0f772270aaf111d51019512f377b29f3546232)

Author SHA1 Message Date
D.R.racer 047c76870c Move idle_mode out from logic subdir 2022-05-10 20:03:16 +02:00
D.R.racer c3739eaaef Make unlimited LoadFilament as default 2022-05-10 20:03:16 +02:00
D.R.racer ff1a89d369 Detect successful end of logic::command + start idle countdown
This commit looks horribly complex, but the main idea is to have each of the logic::commands
report their terminal OK state in the same way. That allow for leveraging this very moment
to initiate the idle timeout.

Additionally, I wanted to hide the logic of idle mode detection, which resulted in moving the
top level logic from main.cpp into logic/idle_mode.cpp and a set of additional files to compile
in unit tests.
2022-05-10 20:03:16 +02:00
D.R.racer 8ce029a28c Fix unit tests
- circular buffer can return its count of elements (even though a better solution may be implemeted later)
- stub_motion can handle multiple planned moves
- improved load/unload filament tests
2022-05-10 20:03:16 +02:00
D.R.racer 13c12aac7f Repeated unload
Set default nr. of repeated unloads to 1
+ introduce a unit test for repeated unloads
2022-05-10 19:58:09 +02:00
Yuri D'Elia fbb5843158 Guard critical sections in modules::motion
While motion queuing is safe, code that relies on the current block
needs to run with the isr disabled.

Protect AbortPlannedMoves and CurPosition from isr' interference by
using a RAII guard.
2022-05-02 12:33:37 +02:00
D.R.racer ca86797a9c Invalidate currentSlot while homing
makes calls to Slot() consistent and reliable
2022-02-21 18:38:04 +01:00
D.R.racer 8e8a17c34e Fix unit test UnloadFilament 2022-02-17 08:21:15 +01:00
D.R.racer b685ec4aff Fix waiting for homing of Selector after UnloadFilament 2022-02-17 08:21:15 +01:00
D.R.racer c95c6677b1 Add more unit tests for homing + fix the homing
It is a carpet-bombing-commit again, but solving the problem correctly required such an approach.
2022-02-17 08:21:15 +01:00
D.R.racer bcba966a0e Fix repeated re-homing + add more unit tests for that scenario 2022-02-17 08:21:15 +01:00
D.R.racer 18891dbeaf Add ClearButtons into unit tests 2022-02-17 08:21:15 +01:00
D.R.racer 7fbd3c9c7e Fix homing error recovery + add homing unit tests 2022-02-17 08:21:15 +01:00
D.R.racer 4d9d310f00 Fix unit tests 2022-02-17 08:21:15 +01:00
D.R.racer f9addb0d7a WIP: homing on both ends of axes
The principle has been implemented, but the TMC is not providing
the right data for some reason - homing doesn't work at all right now.

Also, after solving the physical homing, unit tests must be updated.
2022-02-17 08:21:15 +01:00
D.R.racer c5e5f57100 Rename mp (modules::pulley) namespace to mpu
clashed with the already used `modules::protocol` (mp)
2022-02-17 08:21:15 +01:00
D.R.racer b36e6b99a1 Add Pulley as a Movable module
This PR brings the following improvements:
- unifies the error handling of TMC and Homing/Stallguard errors on all motorized modules (Idler, Selector, Pulley)
- now we distinguish between Homing and TMC errors + we have a separate handling of these two kinds into CommandBase unified for all motorized modules
- adds unit tests to verify the function
- fixes SetFINDAStateAndDebounce (didn't obey the press parameter before)
2022-02-17 08:21:15 +01:00
D.R.racer ea8dd7e365 Unload now rechecks the position of filament after recovery
This solves a number of issues - if FINDA or FSensor failed,
the unload was never "complete" - filament was stuck in the selector
blocking it from normal operation.

Now, after all errors have been resolved, filament is explicitly FED
into FINDA and then RETRACTED to Pulley.
2022-01-19 17:08:35 +01:00
D.R.racer 97b362f2b7 Join feedrates of Load-to-FINDA and Load-to-Nozzle
MMU-105
2022-01-19 17:08:35 +01:00
D.R.racer 6973dbff13 Introduce intelligent homing if Idler and Selector
Both movable components now perform homing sequences transparently
whenever the logic layer invalidates the homingValid flag.
That reflects the fact, that the user may have moved the Idler or Selector
while trying to resolve a HW issue with un/loading filament.

Basic rules:
- Idler gets rehomed immediately and then moves into the target slot position
- Selector rehomes once it is possible - i.e. when filament load state
  is AtPulley - then it immediately and spontanneously executes the homing
  sequence and then returns to the desired state

Motivation:
- resolve startup issues (EEPROM says we have filament, but FINDA is not triggered)
- resolve accidental moves of Idler and/or Selector while
  digging out stuck filament from the unit
2021-11-25 13:04:22 +01:00
D.R.racer 7d423df583 Swap buttons left<->right 2021-11-23 12:55:39 +01:00
D.R.racer 6f982e2505 Cleanup compiler warnings 2021-11-17 08:48:59 +01:00
D.R.racer 151adf810a Add ToolChange Error resolve Button2 unit tests 2021-11-17 08:48:59 +01:00
D.R.racer 515119edc8 Test ToolChange error recovery by button 0 and 1 2021-11-17 08:48:59 +01:00
D.R.racer 7fe9d7f329 Finish UnloadFilament unit test - error state resolved by user + checks 2021-11-17 08:48:59 +01:00
D.R.racer c2325b687a Unittests: set buttons more consistently 2021-11-17 08:48:59 +01:00
D.R.racer 872b2206ed Cleanup error recovery of LoadFilament
+ cover all paths with unit tests
2021-11-17 08:48:59 +01:00
D.R.racer 96397ec16b Improve error handling of ToolChange state machines
... and fix an edge case in LoadFilament
2021-11-17 08:48:59 +01:00
D.R.racer ffd8924d8c Fix start MMU with filament blocking the selector 2021-11-03 10:37:51 +01:00
D.R.racer fa4e687fdc Fix chopping negative move values in PlanLongMove
+ use PlanLongMove in UnloadToFinda
+ fix comment in unit test
2021-11-03 10:13:03 +01:00
D.R.racer 5f1e3e018e Workaround planning moves longer than 32K steps 2021-11-03 10:13:03 +01:00
D.R.racer 22522c253f Update code after rebase onto main 2021-10-21 15:16:29 +02:00
D.R.racer 9438253106 Avoid trying to unload filament when not loaded
however, it looks like the EEPROM is not updated correctly, needs more testing
2021-10-21 15:16:29 +02:00
D.R.racer 021c79ff10 Fix unit test Feed to Bondtech 2021-10-21 07:55:41 +02:00
D.R.racer 63509af294 Fix cut filament unit tests
still, this may need some more work in relation to PR #128
2021-10-21 07:55:41 +02:00
D.R.racer 3d2a76b6a0 Fix feed_to_finda unit test 2021-10-21 07:55:41 +02:00
D.R.racer ee247246ee Fix unit tests
- fix homing procedure for Idler and Selector
  (homing now ends with a move to the Parking position)
- fix unit tests' startup conditions with regard to necessary
  homing of Idler and Selector

TODO: still test_cut_filament fails for minor reasons
2021-10-21 07:55:41 +02:00
D.R.racer e1af08b3d5 Fix unit tests
That includes:
- introduce pulley slow feedrate and fsensor-to-nozzle distance
  in config necessary for slowly feeding the filament from fsensor into the nozzle.
  (the constant is subject to extraction into some other config as it has to be used in the printer as well).
- update FeedToBondtech accordingly to perform a gentle push into the nozzle
  after fsensor detects the filament + update its unit tests.
- slight cleanup of LoadFilament + fix its unit tests
- add FeedingToNozzle progress code, as it might be interesting
  to inform the printer about this task in the future
- revert non-clean changes from RetractFromFinda - it should not disengage the idler
- revert incorrect + fix ToolChange
- clean-up UnloadFilament
2021-10-12 18:11:05 +02:00
3d-gussner abf875bda0 After Load Filament is compeleted the slot LED should be off 2021-10-12 18:11:05 +02:00
D.R.racer c26cc30185 Add finer filament loaded states and improve unit tests
We need to know better where the filament is, a simple "filament loaded true/false"
does not correspond to the reality.
2021-10-12 18:11:05 +02:00
D.R.racer 5af0125672 LoadFilament should not set filament loaded (surprisingly)
because of the change of semantics of LoadFilament operation.
LoadFilament pushes the filament into FINDA and then retracts it back just to keep the
filament ready to be grabbed by the idler and pulley and loaded into the printer's nozzle.

So the selector is not blocked by the filament -> filament NOT loaded
2021-10-12 18:11:05 +02:00
D.R.racer 5cf4a496e3 Introduce checking for enabled/disabled Pulley axis in unit tests 2021-10-12 18:11:05 +02:00
D.R.racer a13f3b8a2d Fix CutFilament unit tests 2021-10-12 18:11:05 +02:00
D.R.racer bbd14ed217 Fix ToolChange operation + unit tests 2021-10-12 18:11:05 +02:00
D.R.racer 6426295e32 Change the semantics of load filament
Load filament performs feed to FINDA and retract:
- engage idler
- feed normal to FINDA with config::feedToFinda distance until FINDA triggers
- retract normal and as soon FINDA un-triggers move back to PTFE config::cuttingEdgeToFindaMidpoint
- disengage the idler

That implied introducing another substate machine - RetractFromFinda, which does the opposite
of FeedToFinda while also checking for the FINDA switching off while retracting filament.

Still, ToolChange and CutFilament need fixing with this change
2021-10-12 18:11:05 +02:00
D.R.racer 01b2280ea6 Fix Feed To Bondtech unit tests (disengage idler after success) 2021-10-12 18:11:05 +02:00
D.R.racer 06e4cd900f Fix Feed To Bondtech tests tags 2021-10-12 18:11:05 +02:00
D.R.racer 1563559685 Fix startup conditions for Unload to FINDA state machine tests 2021-10-12 18:11:05 +02:00
D.R.racer 2ca951ceea Fix test_unload_filament
only green LED status was not correct after the latest changes
2021-10-12 18:11:05 +02:00
D.R.racer 1a6f49410c Fix test_failing_tmc 2021-10-12 18:11:05 +02:00
D.R.racer bb574603ba Reformat helpers.ipp - makes placing breakpoint easier 2021-10-12 18:11:05 +02:00
3d-gussner 0bead533df clang-format 2021-10-12 18:11:05 +02:00
3d-gussner 5f28dbf056 Fix unit test feed to finda 2021-10-12 18:11:05 +02:00
3d-gussner d3d992da5b Cheange LED modes to be consistent. 2021-09-23 10:04:50 +02:00
D.R.racer 37ff9b8a8f Fix unit tests for AbortPlannedMoves(axis) 2021-09-07 15:03:36 +02:00
D.R.racer 52a6d57704 Remove Motion::Home completely 2021-09-07 15:03:36 +02:00
D.R.racer 315530ec16 Rebase onto main, reflect FINDA change (ADC->digital pin) in unit tests 2021-09-02 12:15:55 +02:00
D.R.racer 5a53acd802 Force Tool Change to load the filament if same slot but not loaded
MMU-63
2021-09-02 12:15:55 +02:00
D.R.racer b708e67a19 Verify repeated calls to Step do not change from ERRTMCFailed 2021-09-02 08:35:56 +02:00
D.R.racer 161e46b09a Add unit tests for failing TMC
more stuff will follow as these situations seem to cause various issues
2021-09-02 08:35:56 +02:00
D.R.racer ffe5bc2807 Make Idler and Selector only wait for their own axis
... and fix the unit tests for this
2021-09-02 08:35:56 +02:00
D.R.racer 74629f0103 Fix reporting progress of running commands
The problem was the error state while running a command - we never used the RUNNING error state.
2021-09-02 08:35:56 +02:00
3d-gussner 763e33f79a Fix unit test: unload_filament 2021-08-31 06:59:29 +02:00
3d-gussner d5e473f9c9 Fix unit test: tool_change 2021-08-31 06:59:29 +02:00
3d-gussner 12cf25511a Fix unit test: load_filament 2021-08-31 06:59:29 +02:00
3d-gussner 3d121c1ca9 Fix unit test: unload_to_finda 2021-08-31 06:59:29 +02:00
3d-gussner 382a2c8dc0 Fix unit test: feed_to_finda 2021-08-31 06:59:29 +02:00
3d-gussner a7a55b4039 Fix unit test: cut_fillament 2021-08-31 06:59:29 +02:00
D.R.racer 06c46b20a6 Turn off green LED after load/unload finished successfully
MMU-65
2021-08-30 17:34:46 +02:00
Yuri D'Elia 04631677cc Motion/PulseGen: implement move chaining and end-speed control
Allow to chain moves by adding one extra parameter to the PlanMove[to]
functions: ending speed.

A move will always be accelerated from the last speed towards end ending
speed. The following:

  PlanMove(100._mm, 50._mm_s, 50._mm_s);
  PlanMove(200._mm, 100._mm_s);

Will first move the axis 100mm, accelerating towards 50mm/s, then
accelerate again to 100mm/s. The move will for then decelerate towards a
full stop after reaching 300mm in total.

Acceleration can be changed for each segment, so that a custom
acceleration curve can be created:

  SetAcceleration(10._mm_s2);
  PlanMove(100._mm, 50._mm_s, 50._mm_s);
  SetAcceleration(100._mm_s2);
  PlanMove(100._mm, 50._mm_s, 50._mm_s);

The ending speed might not always be reached, depending on the current
acceleration settings. The new function "Rate()" will return the ending
feedrate of the last move, if necessary.

AbortPlannedMoves accepts a new "halt" parameter to control how moves
will be chanined when interrupting the current move. By default
(halt=true) the move is completely interrupted.

When halt=false is requested, a subsequent move will be chained starting
at the currently aborted velocity. This allows to chain moves in reponse
to events, for example to accelerate the pulley without stopping as soon
as the FINDA is triggered, it's sufficient to interrupt the current move
followed by a new one:

  PlanMove(maximum_loading_lenght, slow_feedrate);
  ... wait for PINDA trigger ...
  AbortPlannedMoves(true);
  PlanMove(bowden_lenght, fast_feedrate);

will seamlessy continue loading and transition to the fast feedrate.

Jerk control has been simplified. It now handles only the maximal
velocity change of the last segment, which doesn't require reverse
planning.
2021-08-30 12:49:34 +02:00
Yuri D'Elia d55e01bb58 Motion/PulseGen: allow to abort a move for chaining
Add a new parameter "halt" (default to true) to control the stopping
behavior:

- halt=true: no subsequent moves will be planned, motions stops abruptly
- half=false: a new move will be chained after the current one
2021-08-30 12:49:34 +02:00
D.R.racer e0ea47595f Add unit tests for logic state machines reusal
as it will work in the real FW
2021-08-12 10:30:40 +02:00
D.R.racer 9ba116e06e Handle slot indices out of range correctly at top level
Besides Unload Filament, which only operates on active slot, all other
top level state machines check the validity of the command's parameter.
If the parameter is out of range for available slots, they return
ErrorCode::INVALID_TOOL now.
2021-08-12 10:30:40 +02:00
D.R.racer 2f5dff6c5b Introduce short namespace aliases
especially for modules
2021-08-04 11:03:56 +02:00
D.R.racer 8694c53033 Fixes after rebase onto main 2021-08-02 10:52:18 +02:00
D.R.racer aa5995368d Update to latest main + fix unit tests
... in relation to the newly introduced stepping in physical units rather than in steps
2021-08-02 10:52:18 +02:00
D.R.racer 16dc129b49 Set real slot positions for the Idler and Selector
Extracted from the previous FW, may need some tuning based on units selected
for each of these axes (degrees, millimeters) - waiting for an update
of the motion implementation.

Updated starting conditions of the unit tests to reflect the global configuration.

MMU-58
2021-08-02 10:52:18 +02:00
D.R.racer 751ee46450 Add bit masks for error codes for the TMC drivers
+ add common error handling for idler and selector
+ improve error handling in command_base
+ rename ERR1xxxx errors to ERRxxxx (remove the '1')
2021-08-02 07:45:45 +02:00
D.R.racer df2c1ba7fe Add prototype of unified handling of HW errors in the logic layer 2021-08-02 07:45:45 +02:00
D.R.racer f5df642eb5 Improve error codes
- Distinguish among FINDA on/off failuje
- The same applies to newly introduced Filament sensor errors
- Add TMC init error
- Add a communication error ID - to be used on the printer
2021-08-02 07:45:45 +02:00
D.R.racer a8147be803 Fix unit tests + rebase onto main + extract TMC parameters into config 2021-07-29 10:01:33 +02:00
Yuri D'Elia d955897829 Convert config::selectorSlotPositions to physical units 2021-07-25 23:13:28 +02:00
Yuri D'Elia 6daf7fd060 Convert config::idlerSlotPositions to physical units 2021-07-25 22:39:18 +02:00
Yuri D'Elia 98845008aa Rename Motion::CurrentPos to Position()
This matches PulseGen::Position() and avoids confusion around the term
"current": Position() returns the head position in the queue, not the
"live" axis position.

We have PulseGen::CurPosition() now for this purpose, although we don't
expose it to Motion yet.
2021-07-13 01:03:03 +02:00
Yuri D'Elia 787c73ecff Merge remote-tracking branch 'upstream/main' into motion_wip 2021-07-12 10:25:06 +02:00
Yuri D'Elia 9b0dd2d633 Motion: fix new Step() prototype 2021-07-12 09:58:53 +02:00
Alan Dragomirecký cf5b1c3955 Do not use hard-to-read relative paths in CMake 2021-07-12 09:09:21 +02:00
Yuri D'Elia 7337e97765 Rename Motion::DisableAxis to Disable
Implement Motion::SetEnabled (for symmetry with TMC2130::SetEnabled).

Rename DisableAxis to Disable and use the new SetEnabled. This makes the
member names more consistent.
2021-07-11 21:38:01 +02:00
Yuri D'Elia d87db1ff76 Revised WIP for the Motion API
- Remove the combined PlanMove(a,b,c,rate) call. If we allow the units
  of the various motors to be changed at compile time, the unit of
  rate can vary between axes.
- Build PlanMove on top of the absolute PlanMoveTo.
- Add required stubs for TMC2130.
- Allow each axis mode to be set independently, since we have this
  feature for free anyway.
- Rework internals to use PulseGen data types and structs.
2021-07-07 16:59:39 +02:00
Yuri D'Elia ef7c776461 Update Motion for the new TMC2130/pins definitions 2021-07-07 16:59:04 +02:00
Alan Dragomirecký 996f0f5dc0 Fix formatting of cmake files 2021-07-07 16:33:16 +02:00
D.R.racer 43a423f299 Change buttons' ADC limits into an array
as proposed by @vintagePC

cleaned-up some of the unit tests by this change
2021-07-05 18:07:54 +02:00
D.R.racer b484eeacb6 Start using config.h
Added some constexpr vars for buttons, finda, fsensor and
applied them in the FW and unit tests accordingly.
2021-07-05 18:07:54 +02:00
Yuri D'Elia 7c7aa95445 Mock GPIO when building tests
Add some conditional statements in gpio.h so that we can mock the GPIO
registers when building tests.
2021-07-05 15:20:11 +02:00
D.R.racer 9efb127acb Explain and fix the LED states while cutting filament
now the test is correct including LEDs
2021-07-01 08:12:47 +02:00
D.R.racer d81b00a0f8 Test all filament slots 2021-07-01 08:12:47 +02:00
D.R.racer 974c1ba6db Verify Cut filament state machine + update unit tests 2021-07-01 07:03:39 +02:00
D.R.racer 75fe7b20b5 Verify and fix Tool Change state machine + unit tests 2021-07-01 07:03:02 +02:00
D.R.racer ffae941a28 Fix unit tests of load/unload filament 2021-06-30 07:39:31 +02:00
D.R.racer 9a8038ccb6 Add user_input module and use it instead of raw buttons
Encapsulates buttons and commands coming from the communication
2021-06-30 07:39:31 +02:00