It looks we have some kind of leak when filament sensor state is not completely coherent with FINDA state.
This is yet to be discovered and fixed with some unit tests.
If the MMU receives a command LoadFilament with a slot number SL we reject
the command to avoid moving the selector (effectively cutting the piece of filament present in FINDA).
That includes the scenario when the selector is standing at the very same slot SL, because the filament could be held by the printer (i.e. loaded in the nozzle).
There is one special case though - same slot AND filament load state == InSelector (it MUST NOT be anywhere farther)
Originally, only FeedingToBondtech was reported to the printer.
With PR#173 we have this operation separated into a fast and a slow stage (for MK3S with the chimney).
It looks like the printer could benefit from knowing if the MMU is still pushing fast
or when it entered the slow stage (to prevent ramming hard the Bondtech gears)
Along with this new state being reported, we also introduce a new ErrorCode::FSENSOR_TOO_EARLY
which basically means that the fsensor triggered in the fast feeding stage.
This commit looks horribly complex, but the main idea is to have each of the logic::commands
report their terminal OK state in the same way. That allow for leveraging this very moment
to initiate the idle timeout.
Additionally, I wanted to hide the logic of idle mode detection, which resulted in moving the
top level logic from main.cpp into logic/idle_mode.cpp and a set of additional files to compile
in unit tests.
- circular buffer can return its count of elements (even though a better solution may be implemeted later)
- stub_motion can handle multiple planned moves
- improved load/unload filament tests
While motion queuing is safe, code that relies on the current block
needs to run with the isr disabled.
Protect AbortPlannedMoves and CurPosition from isr' interference by
using a RAII guard.
The principle has been implemented, but the TMC is not providing
the right data for some reason - homing doesn't work at all right now.
Also, after solving the physical homing, unit tests must be updated.
This PR brings the following improvements:
- unifies the error handling of TMC and Homing/Stallguard errors on all motorized modules (Idler, Selector, Pulley)
- now we distinguish between Homing and TMC errors + we have a separate handling of these two kinds into CommandBase unified for all motorized modules
- adds unit tests to verify the function
- fixes SetFINDAStateAndDebounce (didn't obey the press parameter before)
This solves a number of issues - if FINDA or FSensor failed,
the unload was never "complete" - filament was stuck in the selector
blocking it from normal operation.
Now, after all errors have been resolved, filament is explicitly FED
into FINDA and then RETRACTED to Pulley.
Both movable components now perform homing sequences transparently
whenever the logic layer invalidates the homingValid flag.
That reflects the fact, that the user may have moved the Idler or Selector
while trying to resolve a HW issue with un/loading filament.
Basic rules:
- Idler gets rehomed immediately and then moves into the target slot position
- Selector rehomes once it is possible - i.e. when filament load state
is AtPulley - then it immediately and spontanneously executes the homing
sequence and then returns to the desired state
Motivation:
- resolve startup issues (EEPROM says we have filament, but FINDA is not triggered)
- resolve accidental moves of Idler and/or Selector while
digging out stuck filament from the unit
- fix homing procedure for Idler and Selector
(homing now ends with a move to the Parking position)
- fix unit tests' startup conditions with regard to necessary
homing of Idler and Selector
TODO: still test_cut_filament fails for minor reasons
That includes:
- introduce pulley slow feedrate and fsensor-to-nozzle distance
in config necessary for slowly feeding the filament from fsensor into the nozzle.
(the constant is subject to extraction into some other config as it has to be used in the printer as well).
- update FeedToBondtech accordingly to perform a gentle push into the nozzle
after fsensor detects the filament + update its unit tests.
- slight cleanup of LoadFilament + fix its unit tests
- add FeedingToNozzle progress code, as it might be interesting
to inform the printer about this task in the future
- revert non-clean changes from RetractFromFinda - it should not disengage the idler
- revert incorrect + fix ToolChange
- clean-up UnloadFilament
because of the change of semantics of LoadFilament operation.
LoadFilament pushes the filament into FINDA and then retracts it back just to keep the
filament ready to be grabbed by the idler and pulley and loaded into the printer's nozzle.
So the selector is not blocked by the filament -> filament NOT loaded
Load filament performs feed to FINDA and retract:
- engage idler
- feed normal to FINDA with config::feedToFinda distance until FINDA triggers
- retract normal and as soon FINDA un-triggers move back to PTFE config::cuttingEdgeToFindaMidpoint
- disengage the idler
That implied introducing another substate machine - RetractFromFinda, which does the opposite
of FeedToFinda while also checking for the FINDA switching off while retracting filament.
Still, ToolChange and CutFilament need fixing with this change
Allow to chain moves by adding one extra parameter to the PlanMove[to]
functions: ending speed.
A move will always be accelerated from the last speed towards end ending
speed. The following:
PlanMove(100._mm, 50._mm_s, 50._mm_s);
PlanMove(200._mm, 100._mm_s);
Will first move the axis 100mm, accelerating towards 50mm/s, then
accelerate again to 100mm/s. The move will for then decelerate towards a
full stop after reaching 300mm in total.
Acceleration can be changed for each segment, so that a custom
acceleration curve can be created:
SetAcceleration(10._mm_s2);
PlanMove(100._mm, 50._mm_s, 50._mm_s);
SetAcceleration(100._mm_s2);
PlanMove(100._mm, 50._mm_s, 50._mm_s);
The ending speed might not always be reached, depending on the current
acceleration settings. The new function "Rate()" will return the ending
feedrate of the last move, if necessary.
AbortPlannedMoves accepts a new "halt" parameter to control how moves
will be chanined when interrupting the current move. By default
(halt=true) the move is completely interrupted.
When halt=false is requested, a subsequent move will be chained starting
at the currently aborted velocity. This allows to chain moves in reponse
to events, for example to accelerate the pulley without stopping as soon
as the FINDA is triggered, it's sufficient to interrupt the current move
followed by a new one:
PlanMove(maximum_loading_lenght, slow_feedrate);
... wait for PINDA trigger ...
AbortPlannedMoves(true);
PlanMove(bowden_lenght, fast_feedrate);
will seamlessy continue loading and transition to the fast feedrate.
Jerk control has been simplified. It now handles only the maximal
velocity change of the last segment, which doesn't require reverse
planning.
Add a new parameter "halt" (default to true) to control the stopping
behavior:
- halt=true: no subsequent moves will be planned, motions stops abruptly
- half=false: a new move will be chained after the current one
Besides Unload Filament, which only operates on active slot, all other
top level state machines check the validity of the command's parameter.
If the parameter is out of range for available slots, they return
ErrorCode::INVALID_TOOL now.
Extracted from the previous FW, may need some tuning based on units selected
for each of these axes (degrees, millimeters) - waiting for an update
of the motion implementation.
Updated starting conditions of the unit tests to reflect the global configuration.
MMU-58
- Distinguish among FINDA on/off failuje
- The same applies to newly introduced Filament sensor errors
- Add TMC init error
- Add a communication error ID - to be used on the printer
This matches PulseGen::Position() and avoids confusion around the term
"current": Position() returns the head position in the queue, not the
"live" axis position.
We have PulseGen::CurPosition() now for this purpose, although we don't
expose it to Motion yet.
Implement Motion::SetEnabled (for symmetry with TMC2130::SetEnabled).
Rename DisableAxis to Disable and use the new SetEnabled. This makes the
member names more consistent.
- Remove the combined PlanMove(a,b,c,rate) call. If we allow the units
of the various motors to be changed at compile time, the unit of
rate can vary between axes.
- Build PlanMove on top of the absolute PlanMoveTo.
- Add required stubs for TMC2130.
- Allow each axis mode to be set independently, since we have this
feature for free anyway.
- Rework internals to use PulseGen data types and structs.
D.R.racer
Yuri D'Elia
3d-gussner
Alan Dragomirecký